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Benefits of Plasma Ion Nitriding

  • Extends part/tool life
  • Selective hardening process
  • Reusable masking (versus coatings or other surface treatments)jgs ion nitriding process
  • Adds performance, fatigue strength and endurance
  • Enhances surface lubricity
  • Reduces erosion
  • Increases liquid material flow in molds and dies
  • Improves corrosion resistance
  • No post-process machining required
  • Improves wear resistance
  • Zero to minimal growth/distortion
  • Precise and versatile
  • Environmentally friendly process (i.e. free of toxic salts, ammonia and any other toxic gases)
  • Phase controllable compound zone (or white layer)
  • Less distortions than gas nitriding because plasma nitriding is performed at a lower temperature and under a vacuum.
  • Higher surface, case, and core hardness than gas nitriding.
  • Excellent wear resistance: the plasma ion nitriding process produces a compound zone that is dense, nonporous, very hard but not brittle, and has a low coefficient of friction.
  • Reproducible results and better control compared to gas nitriding: the process of plasma nitriding is fully automated and computer controlled.
  • Great surface finish: no additional mechanical treatments are necessary.
  • Easy masking: surfaces requiring selective treatment are easily masked with reusable mechanical masking devices that are 100% effective.
  • Excellent hygiene and working conditions: the process is non-toxic and abides by all modern environmental control standards.
  • Low to high alloyed steels and stainless
  • It produces a compact, dense and more "ductile" compound layers than other nitriding processes
  • Improved surface finish and much cleaner surfaces as compared to salt bath and gas nitriding
  • Possibility of re-oxidization (post nitriding corrosion protection).
  • Components and tools with plasma nitrided surface have an enhanced resistance to wear and crack formation, improved frictional, and sliding properties and higher fatigue strength values. 

 

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